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BAUMANN specializes in springs and stampings with demanding technical specifications.

Developing and engineering custom-made solutions to tight tolerances for large production series requiring stable processes is the heart of our business. Consistently focusing on the optimum production process enables us to guarantee optimum cost of ownership over the entire product lifecycle. In the interests of offering our customers the best possible products and solutions, we specialize in selected applications.

As a specialist provider, we are an innovative partner and technological spearhead in our field. We pick up new developments in design, material, production and coating processes as we spot them.

COMPRESSION SPRINGS
COMPRESSION SPRINGS
COMPRESSION SPRINGS

Cold and hot-formed products for static and highly dynamic applications in wire diameters of 0.10 mm to 60.0 mm

Typical applications

AXES AND BOLTS
AXES AND BOLTS
AXES AND BOLTS

Made of round and profile wire with a special separation procedure for large volume requirements.

Typical applications

STAMPINGS
STAMPINGS
STAMPINGS

General details to our stamping parts

  • Material thickness 0.1 mm – 3 mm (only up to 1 mm for pre-hardened materials)
  • Stamping and bending or progressive dies up to 1,500 mm in length
  • Press force 25 t – 300 t

 

Specific details regarding different raw materials

  • Stampings in stainless steels - Strength grades up to 2,000 MPa
  • Stampings in spring steel strip - Subsequent austempering in-house

  • Stampings in pre-coated material - Material thickness 0.1 mm – 3 mm with surface coating, e.g. galvanized, painted, rubberized, etc.

  • Stampings in pre-hardened material - Material grades C45 to C75, martensitic or bainitic pretempered

  • Stampings in non-ferrous metal - Copper alloys, aluminum, special alloys, also with surface coatings

TORSION SPRINGS
TORSION SPRINGS
TORSION SPRINGS

With spring ends specially developed for every conceivable installation situation, in wire diameters between 0.15 mm and 14 mm and in all material qualities.

Typical applications

WIRE FORMS
WIRE FORMS
WIRE FORMS

Made of round and profile wire in diameters from 0.1 mm to 13 mm.

Typical applications

BUSHINGS
BUSHINGS
BUSHINGS

Design and consultation expertise to meet load and torque requirements, specialist expertise in structuring the outer surface, edge chamfering and bending with tight tolerances to be met for diameter and seam.

Typical applications

STAMPINGS AND ASSEMBLIES
STAMPINGS AND ASSEMBLIES
STAMPINGS AND ASSEMBLIES

Production of assemblies consisting of numerous individual parts, e.g.

  • Metal - Metal
  • Metal - Plastic

Automated workflows, e.g. riveting, clinching, thread forming, welding, packing, etc.

EXTENSION SPRINGS
EXTENSION SPRINGS
EXTENSION SPRINGS

Wire diameters ranging from 0.15 mm to 14 mm in all material qualities with spring ends designed for all installation situations.

Typical applications

SPIRAL SPRINGS
SPIRAL SPRINGS
SPIRAL SPRINGS

Custom-made solutions in strip material with strip thickness of 0.05 mm to 12 mm and strip diameter of 2 to 120 mm.

Typical applications

COPPER COILS
COPPER COILS
COPPER COILS

Highly precise forms with stripping and/or tin coating of the coil ends. Use of ferrite core also possible.

Typical applications

GLOW PLUGS
GLOW PLUGS
GLOW PLUGS

Using the latest dual-coil technology for extreme reliability and durability of heating systems and diesel cold-start components.

Typical applications

WAVE SPRINGS
WAVE SPRINGS
WAVE SPRINGS

With diameters ranging between 5 mm and 220 mm for installation savings of up to 60%.

Typical applications

LAMELLA CONTACTS
LAMELLA CONTACTS
LAMELLA CONTACTS

Unique design provides good and multiple contact points in both axial and radial directions for current.

Typical applications

WRAP SPRINGS
WRAP SPRINGS
WRAP SPRINGS

With square-cross sections ranging between 0.35 mm and 6.40 mm, used in various applications including as transfer elements in clutches.

Typical applications

CONSTANT FORCE SPRINGS
CONSTANT FORCE SPRINGS
CONSTANT FORCE SPRINGS

A constant force spring provides a very constant characteristic curve over a longer spring travel. This enables a constant force or a constant torque to be achieved, depending on the installation situation. Products in this group are used in quasi-static or dynamic fields of application and are usually designed for individual customers and for specific tasks.  

Typical applications


 

DISC SPRINGS
DISC SPRINGS
DISC SPRINGS

Design and consulting expertise for plate springs with maximum requirements and material thickness up to 1.25 mm. Special know-how in the automation of processes and 100% testing in mass production.  

Typical applications

FLEX COUPLINGS
FLEX COUPLINGS
FLEX COUPLINGS

BAUMANN FLEX COUPLINGS ARE CONNECTION ELEMENTS THAT ARE INDEPENDENT OF THE DIRECTION OF ROTATION AND ARE CHARACTERIZED BY AN EXTREMELY LONG SERVICE LIFE.
 
The radially, axially and angularly flexible products can be used up to a torque of 900 Nm. All components are made of steel.

The BAUMANN Flex couplings are temperature resistant from -40°C to +100°C in the standard version. For special applications couplings for temperatures up to + 300°C are also available. The standard range includes couplings for torques from 2.5 to 900 Nm.

Depending on the design, the spring bodies are connected with sleeves, flanges or hubs. All designs are available in three different lengths. All sizes are available from stock in various predrilled versions. On request, customer-specific bores, keyways, threaded bores, etc. can be made for you.

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MINIFLEX COUPLINGS
MINIFLEX COUPLINGS
MINIFLEX COUPLINGS

THE MINIFLEX COUPLINGS ARE AVAILABLE FROM STOCK IN TWO DESIGNS, ALSO WITH DIFFERENT BORE SIZES.
 
All Miniflex couplings are movable on all sides, independent of direction of rotation and can be used up to a temperature of 120°C. The Miniflex couplings are available in two different sizes.

TYPES LM (light metal)
Consisting of a spring body made of stainless steel wire and light metal sleeves including threaded hole with pin. Available with different bores.

 

 

TYPES ZG (zinc casting)
Consisting of a spring body made of nickel-plated spring steel wire and zinc-cast sockets including threaded hole with pin. Available with different bores.

 

 

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SPECIAL COUPLINGS
SPECIAL COUPLINGS
SPECIAL COUPLINGS

ON REQUEST WE CAN CARRY OUT CUSTOMER-SPECIFIC DRILLING, KEYWAYS, THREADED DRILLING FOR YOU.

We are happy to modify our couplings to meet your requirements. Here you will find examples of the possibilities:

MM 24 K
Short hub and reworked outside diameter.

 

 

MM 12 K
Special hub in brass and mounted screw M6.

 

 

MM 12 L
Cardan shaft: Length between two cardan points.

 

 

FN Special
Stainless steel spring body and hubs.

 

 

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BELLOW COUPLINGS
BELLOW COUPLINGS
BELLOW COUPLINGS

TORSIONALLY STIFF, PLAY-FREE ATTACHMENTS TO SHAFT, CONNECTIONS WITH AN ABSOLUTELY PRECISE TRANSMISSION OF THE PURE ROTARY MOTION.
 
The shaft misalignment simultaneously compensates for mounting inaccuracies, thermal expansions, etc. within the specified range.
The bellows couplings consist of plastic bellows and aluminium hubs. Operating temperature between -40°C to + 100°C and a nominal torque between 0.4 and 1.5 Nm.

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LOCKING ASSEMBLY DKWN
LOCKING ASSEMBLY DKWN
LOCKING ASSEMBLY DKWN

OUR LOCKING ASSEMBLIES ARE CHARACTERIZED BY AN EXCELLENT QUALITY AND A SIMPLE CONSTRUCTION.

An ideal stress distribution between shaft and hub, very good centering capability and perfect concentricity are the main features of this product range.

The locking assemblies are supplied from stock from a shaft diameter of 6 - 50 mm including screws. No special tools are required for assembly, only an Allen key.

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YOUR COUPLING
YOUR COUPLING
YOUR COUPLING

We offer customized couplings. Contact us and we will find the right coupling for your needs.

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